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Chapter one

Environmental Policy

Chapter Two

Identifying Hazards

Chapter Three

Matching Game

Chapter Four

Labels & Spill Response

Chapter Five

Knowledge Check
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Why are we asking for your A Number? Because we want to make sure you get credit for completing this safety training at the Mazda Toyota Manufacturing Safety Dojo. Enter an A Number for each team member in your party.

Question 1

John works in the Mix Room in the Paint Shop. His job involves using a forklift to transport 55-gal drums of Solventborne Purge, a known hazardous waste. During the transport of a pallet of Solventborne Purge drums, John makes a mistake on the forklift and causes one of the drums to fall onto the ground and rupture. The material quickly leaks out of the drum and into the containment trenches that surround the Mix Room. Using the TM Spill Response flowchart, how should John respond to this incident?

Question 2

Tina works as a Maintenance TM in the Assembly shop. A piece of equipment on the line broke-down and she was sent to fix it. She anticipated a small amount of oil needing to be drained from the machine to complete the task. So, she had set up an oil pan under her work area. Approximately 1 gallon of oil was drained from the machine and into the oil pan. Tina had placed the oil pan on an uneven surface which caused the pan to tip over and spill the oil onto the ground. Using the TM Spill Response flowchart how should Tina respond to this incident?

Question 3

Alex is a TM in Facilities Engineering. His job involves assisting Wastewater operations, including receiving shipments of chemicals used during the treatment process. While receiving a shipment of 2,000 gallons of sulfuric acid outside of Building 500, the hose from the supply truck disconnected from receiving point and released over 1,500 gallons of sulfuric acid. The two TMs working with Alex had been directly hit by the acid and were unresponsive. The hose was still leaking material, but it was now pointed away from Alex and the two TMs. How should Alex respond to this incident?

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